Design 4 You

Hats / Find your style

Custom Hats

Your logo, embroidered in-house in Norfolk — whether you need one hat or a whole team's order. We set up and review your artwork in-house, with in-house digitizing for fast service.

Start Your Order Online 757-214-8404
  • No minimum — order just 1, or 500.
  • Embroidery included — your logo stitched in the price.
  • Free artwork help — we clean up your artwork, including AI images, at no charge.
  • AI files welcome — we accept AI-generated artwork, no setup charge.
  • Proof approval — you approve a digital proof before anything is stitched.
  • Free shipping over $100 — standard Ground, not overnight.
  • 142 styles
  • 15 brands
  • No minimum
  • Order online
  • Free artwork help
  • Proof by email
  • Fast nationwide shipping
Richardson Tactical Trucker in Black with custom embroideryShown with your logoRichardson Tactical TruckerBlack with custom embroidery

Check your delivery date

Enter your ZIP code for nationwide shipping estimates.

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Standard production · Ready: Wed, Nov 11 – Thu, Nov 12.

Rush is optional. Select it if you need faster production; the 3 PM Eastern cutoff applies. Choose shipping separately. Dates are estimates; production starts after proof approval.

Browse by style

Shop by hat style

Trucker18 stylesMesh-back caps, mostly Richardson, plus Nike and Sport-Tek.Fitted / Flexfit / Stretch9 stylesFlexfit and R-Flex are not interchangeable sizes. Measure around your head above the ears.Snapback / Flat bill13 stylesLow-profile / Dad / Garment-washed9 stylesBeanies52 stylesEmbroidery is checked per beanie; some pom styles recommend a patch instead.Camo2 stylesCamo-pattern caps for outdoor crews, units and hunting clubs.Visors3 stylesBucket hats1 styleScrub cap1 stylePairs with scrub tops on the uniforms page.Youth3 stylesYouth-sized caps. Not sized for most adults.Other caps31 styles

Shop by brand

Port Authority42 stylesRichardson30 stylesNew Era18 stylesNike16 stylesSport-Tek11 stylesCarhartt9 stylesDistrict4 stylesThe North Face4 styles

No minimum — order 1 or 500 · No rush fee on apparel · Free shipping over $100 · Free proof before anything is stitched.

Free shipping over $100

All hats

Every hat we carry

142 styles

Card prices are for 1 item in the listed colour and size with the default decoration at one location. Larger orders lower the per-item price; the configurator shows your exact total before checkout.

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Which hat should you choose?

  • Trucker

    Trucker — mesh back, most popular for teams. The standard choice: a front panel for your logo, a mesh back that breathes, and an adjustable snapback. The Richardson 112 is the standard trucker.

  • Fitted and stretch-fit

    Fitted and stretch-fit — a clean, tailored look for staff. A fitted cap is sized to your head with no adjustment. A stretch-fit cap, like the New Era 39THIRTY, has a stretch band that flexes to fit — the fitted look with a little give. No snapback, no strap.

  • Dad cap

    Dad cap — relaxed, everyday. A soft, unstructured cap with a curved brim. The everyday, low-profile choice.

  • Beanie

    Beanie — cold weather and holiday gifts. Warm, embroidered, and the winter gift that gets worn. The cold-weather merch pick.

  • Richardson

    Richardson — the 112 family. The most popular trucker in the US, in every profile — mid, low, high, flat-bill, rope, and tactical. If you already know the 112 by name, start here.

  • Nike

    Nike — Dri-FIT performance and the Swoosh. The premium brand pick for corporate golf, employee programs, and sports teams. The Swoosh stays on the hat; your logo goes on the front.

  • Military / veteran

    Military and veteran — unit crests, post numbers, and VFW / American Legion designs, embroidered with insignia accuracy. For the full range, see the military hats page.

Prefer a 5 panel hat? Compare the panel shapes on the trucker page, then open the product for its exact construction.

Embroidered caps

Most custom hats are embroidered, not printed. Embroidery stitches your logo into the cap with thread, so it has a raised, textured finish that reads as classic and premium — and it lasts the longest. It is the method for a small front logo, a unit crest, or a post number. We digitize your logo in-house, usually within a couple of hours during shop hours, with no digitizing fee on embroidery at 6 or more.

Patches and hats

Want a patch on your hat instead of direct embroidery? We do custom patches too — a woven or embroidered patch sewn onto your cap. Patches suit a detailed crest or a vintage look.

Explore custom patches

Top picks

Five hats, five different benefits

Richardson Trucker Cap — Style 112 embroidery flat example in Amber Gold

Richardson112

The standard trucker

Richardson Trucker Cap

Mesh back and adjustable snapback — the standard choice for teams and businesses.

+106 colours
Sizes
OSFA, XL, SM
Minimum
No minimum
Decoration
Embroidery, front
Rush available
Price shown in the configurator
Configure & order See all trucker hats
New Era 39THIRTY Performance Stretch Mesh Cap — Style NE1130 embroidery flat example in Black

New EraNE1130

Fitted — premium brand

New Era 39THIRTY Performance Stretch Mesh Cap

New Era 39THIRTY stretch-fit: a flexible band for a tailored, branded look for staff and corporate programs.

Sizes
S/M, M/L, L/XL
Minimum
No minimum
Decoration
Embroidery, front
Rush available
Price shown in the configurator
Configure & order See all fitted hats
Carhartt 106577 Rugged Flex Twill Mesh-Back Cap in Moss/ White with custom embroidery.

CarharttCT106577

Workwear — rugged

Carhartt 106577 Rugged Flex Twill Mesh-Back Cap

Carhartt workwear with Flexfit stretch for crews, trades and field teams.

+1 colours
Sizes
One size
Minimum
No minimum
Decoration
Embroidery, front
Rush available
Price shown in the configurator
Configure & order
Port Authority Beanie Cap in Neon Orange with custom embroidery.

Port AuthorityCP91

Beanies — cold weather

Port Authority Beanie Cap

A lower-priced featured option for winter gifts, cold-weather merch and seasonal orders.

+5 colours
Sizes
One size
Minimum
No minimum
Decoration
Embroidery, front
Rush available
Price shown in the configurator
Configure & order See all beanies

Military and veteran hats

Hats for units, veterans and service groups

For units, veterans and VFW or American Legion posts: camo-pattern caps (Port Authority C819 and C855), Richardson truckers and Flexfit caps, embroidered with your unit crest, post number or name.

Send your logo and we will review it in the proof before stitching.

Camo capsTrucker capsFitted caps

Questions

Is there a minimum order for custom hats?

No. There is no minimum on any apparel. Buy 1 or 500. Smaller orders have a higher per-item price, and the configurator shows your exact price as you change quantity.

What does the price on each card include?

There is no setup or digitizing fee on embroidery when you order 6 or more, and no setup fee on printed hats at any quantity. For logo embroidery on 1 to 5 items, a one-time setup/digitizing fee may apply — the exact amount is shown on the product page and at checkout before you pay. Text-only embroidery has no setup fee at any quantity. If your artwork needs cleanup, we do that free too — we will show you the proof before anything is stitched.

Do I see a proof before production?

Yes. We email a digital proof after you order. Production starts only after you approve it.

Can every hat be embroidered?

Embroidery on the front is the standard hat decoration. Some pom or specialty beanies recommend a patch instead of direct embroidery; we check this per style before production.

Do youth caps fit adults?

No. Youth caps such as YC914, YCP80 and YSTC26 are youth-sized.

Can I use AI-generated artwork?

Yes. We accept AI files — send us your AI-generated artwork and we will clean it up free and set it up for embroidery. There is no setup charge for AI artwork, and we will show you a proof before anything is stitched.

Do you embroider Richardson 112 trucker hats?

Yes. The Richardson 112 is the standard trucker we embroider — mesh back, adjustable snapback. It is the first pick on this page.

What is the rush cutoff for custom hats?

Order by 3 PM ET. Rush production is ready in 1–2 business days after your proof is approved.

Do you charge a rush fee for hats?

No. There is no rush fee on apparel. Rush production is ready in 1–2 business days at no extra charge.

How long does proof approval take?

For a simple design, we often email your proof within a couple of hours during business hours. For a detailed or complex design, we may take extra time to carefully recreate your artwork — we want the proof to be right before anything is stitched. Nothing goes into production until you approve the proof.

Can I mix hat styles, sizes and colours in one order?

Yes. You can mix styles, fits, colours and sizes in one order, and there is no minimum — order 1 or 500.

How much is one custom hat?

A lower-priced featured option is the Port Authority Beanie CP91. The Richardson 112 trucker is the standard pick. Their current one-item prices are shown on the cards and product pages, with the default embroidery included; any logo setup fee is shown separately.

Can I get custom hats overnight?

Overnight is a shipping method, not a production promise. Your hats are made in 1–2 business days (rush) or 2–3 business days (standard), then shipped Next Day Air to arrive the next business day. If you need them by a specific morning, choose Next Day Early AM.

How much does it cost to overnight a hat?

Next Day Air is a shipping option at checkout, priced by destination. There is no rush fee on the production itself — rush production is 1–2 business days at no extra charge. You only pay the Next Day Air shipping rate.

Can I get a hat embroidered the same day?

We digitize your logo in-house, usually within a couple of hours during shop hours, so your hats can be in production the same day. Production itself is 1–2 business days (rush). Same-day production start, not same-day finished hats.

How long does it take to get custom hats?

Standard production is typically 2–3 business days after you approve the proof. Rush production is 1–2 business days. Then shipping: Next Day Air arrives the next business day, and free 1-day Ground covers the East Coast on orders over $100.

Production first, shipping next

Rush hats — in your hands fast

Rush production, no rush fee. Need custom hats fast? Rush production is 1–2 business days after you approve the proof. Order by 3 PM ET. There is no rush fee on apparel — rush production costs the same as standard.

Overnight delivery with Next Day Air. When your hats are ready, they can ship Next Day Air and arrive the next business day. If you need them by a specific morning, choose Next Day Early AM — it arrives before 8 AM.

The fastest path, step by step. Order by 3 PM ET. We set up and review your artwork in-house, with in-house digitizing for fast service. We send you a free digital proof. Approve the proof and your hats go into rush production (1–2 business days). Choose Next Day Air at checkout and they arrive the next business day after production. Free shipping over $100 is standard Ground, not overnight.

What "same day" means here. We do not promise a finished embroidered hat the same calendar day. We set up and review your artwork in-house, with in-house digitizing for fast service. Production starts after proof approval. Rush production is 1–2 business days, and Next Day Air gets them to you the next business day after that.

Looking for next day hat embroidery or overnight hat embroidery? Start with rush production, then choose shipping for the next business day after your hats are ready. Our rush embroidery online service keeps production and transit separate.

For last minute logo embroidery, order your style online and send your design. We offer expedited embroidery online with no rush production fee and fast turnaround embroidery nationwide — choose Next Day Air for overnight embroidery shipping.

Rush embroidery for small orders has no minimum. For buyers searching for one day embroidery for teams, our rush production takes 1–2 business days after proof approval, not a one-day completion promise. Rush embroidery with shipping and next day embroidery nationwide follow that same production-first schedule.

Printing has no setup fee and no artwork fee at any quantity. Text-only embroidery has no setup fee; logo setup/digitizing may apply below 6 items and is waived at 6+. Artwork cleanup is free. “Not Sure — Help Me Choose” is charged the same as the product’s default decoration; hats default to embroidery.

Choose your hat and order onlineOr call 757-214-8404