The fit

Custom Fitted Hats

Sized to fit, no strap — no minimum, rush 1–2 days, no rush fee, free proof before we stitch.

We set up and review your artwork in-house, with in-house digitizing for fast service.

  • No minimum — order just 1, or 500.
  • Embroidery included — your logo stitched in the price.
  • Free artwork help — we clean up your artwork, including AI images, at no charge.
  • AI files welcome — we accept AI-generated artwork, no setup charge.
  • Proof approval — you approve a digital proof before anything is stitched.
  • Free shipping over $100 — standard Ground, not overnight.

Check your delivery date

Enter your ZIP code for nationwide shipping estimates.

Enter your ZIP code to see delivery dates.

Standard production · Ready: Wed, Nov 11 – Thu, Nov 12.

Rush is optional. Select it if you need faster production; the 3 PM Eastern cutoff applies. Choose shipping separately. Dates are estimates; production starts after proof approval.

Order here

Shop fitted hats

Featured picks first, then every style in this category. Each card shows the price for 1 item and opens the product page to order.

See all 9 styles

No minimum — order 1 or 500 · No rush fee on apparel · Free shipping over $100 · Free proof before anything is stitched.

Free shipping over $100 — standard Ground, not overnight.

Every stretch-fit cap we carry

9 styles

Card prices are for 1 item in the listed color and size with the default decoration at one location; the product page shows your exact total before checkout.

The fit

What is a fitted hat?

A fitted hat has no adjuster: no snap, no strap, no buckle. It comes in set sizes or in a stretch fit that covers a size range, so it sits closer and looks more tailored than an adjustable cap. Custom fitted caps give a team or staff a clean, finished line.

Fitted vs stretch-fit

Sized or stretch: the key difference

A fitted hat is sized, like 7 1/4. A stretch-fit hat, like the New Era 39THIRTY, has a stretch band and comes in S/M, M/L and L/XL, so three sizes cover a whole group. Custom flexfit hats work the same way: a stretch band instead of a closure.

Embroidered examples from this page. Tap one to open its product page.

Size guide

How to find your size

Measure around your head just above your ears, where the band will sit. Match that to the size chart on the product page. If you land between sizes, the stretch band covers it; go with the size your measurement falls into first.

The fitted families

The 39THIRTY and Flexfit families

The New Era 39THIRTY stretch-fit family leads this page: the NE1130 performance mesh, the NE1000 stretch cotton, the NE1020 stretch mesh and the NE302 youth cap.

Port Authority and Sport-Tek Flexfit-style stretch caps are available in the selection above, including the C813 Flexfit Cotton Twill Cap.

Choosing

When to pick sized fitted vs stretch-fit

Roster known, sizes collected: sized fitted gives each person an exact fit.

Sizes can't be collected in time: stretch-fit, because three sizes cover nearly everyone.

Who orders fitted hats

Teams, leagues, staff programs and clubs

Teams and leagues, corporate and staff programs, and clubs with a roster order fitted hats custom for a uniform look.

A local shop can't help you collect 30 head sizes; online you have the size guide and we ship to the team. A local shop's 2–3 week turnaround can miss a league start date.

Speed, proof and shipping

How fast custom fitted hats ship

No minimum on all apparel: order 1 or 500.

Standard production is typically 2–3 business days after you approve the proof. Production starts only after proof approval.

Rush production is 1–2 business days after proof approval, with no rush fee on apparel. Order by 3:00 PM ET for rush production. Day 0 is the order date, and a Sunday order rolls to Monday. Select the "Rush my order" checkbox at checkout: faster production, no charge. Order by 3:00 PM ET.

We set up and review your artwork in-house, with in-house digitizing for fast service. Free proof before anything is stitched. Nothing goes into production until you approve it.

Production and transit are separate: transit follows production. Next Day Air is available, and Next Day Early AM gets it there before 8 AM if needed. Free 1-day Ground to the East Coast on orders over $100. Free shipping over $100 (standard Ground, not overnight).

Questions about custom fitted hats

What is a fitted hat?

A fitted hat has no adjuster — it comes in set sizes, or in a stretch fit that covers a size range. It sits closer and looks more tailored than an adjustable cap.

What's the difference between fitted and stretch-fit?

A fitted hat is sized (like 7 1/4). A stretch-fit hat (like New Era 39THIRTY) has a stretch band and comes in S/M, M/L, L/XL — three sizes cover a whole group.

How do I know my size?

Measure around your head just above your ears. The 39THIRTY comes in S/M, M/L, L/XL. If you're between sizes, the stretch band covers it.

Can you embroider a fitted hat?

Yes. Embroidery is the default. You approve a free digital proof before anything is stitched.

Is there a minimum order?

No minimum. Order 1 or 500. Logo setup/digitizing fee waived at 6+.

How fast can I get custom fitted hats?

Rush 1–2 business days, order by 3 PM ET. No rush fee.

Can I use AI-generated artwork?

Yes. We accept AI files — send us your AI-generated artwork and we will clean it up free and set it up for embroidery. There is no setup charge for AI artwork, and we will show you a proof before anything is stitched.

How long does proof approval take?

For a simple design, we often email your proof within a couple of hours during business hours. For a detailed or complex design, we may take extra time to carefully recreate your artwork — we want the proof to be right before anything is stitched. Nothing goes into production until you approve the proof.

Ready when you are

Order custom fitted hats online

Pick a hat above, add your logo or text on its product page, and check out. No minimum, free proof, rush 1–2 business days with no rush fee.